Yuav Ua Li Cas Ntau Lawm Ua Haujlwm Kom Ua Tau Zoo Tshaj Plaws Thaum Muaj Ntau Yam Vuam Tshuab Ua Haujlwm Ib txhij?

Yuav ua li cas koom tes ntau lawm kom ua tau zoo tshaj plaws thaum ntau lub tshuab vuam ua haujlwm ib txhij?

Hauv kev tsim khoom loj, kev sib koom tes ntawm ntau lub tshuab vuam tau dhau los ua cov txheej txheem tseem ceeb rau kev ua kom muaj peev xwm ntau lawm. Txawm li cas los xij, tsuas yog nce tus naj npawb ntawm cov tshuab tsis tas yuav ua rau muaj kev nce ntxiv hauv kev ua haujlwm zoo. Yog tias tsis muaj kev sib koom ua ke ntawm kev tshawb fawb, cov teeb meem xws li cov khoom siv tsis siv neeg, cov txheej txheem congestion, thiab kev hloov pauv tau yooj yim tuaj yeem tshwm sim, nce nqi ntau lawm. Yog li ntawd, yuav ua li cas kom tau txais txiaj ntsig zoo ntawm ntau lub tshuab vuam los ntawm kev sib koom ua ke tau dhau los ua qhov teeb meem tseem ceeb rau cov lag luam los txhim kho lawv cov kev sib tw ntau lawm.

Ⅰ Scientific Production Scheduling Planning: Ua kom tau qhov zoo tshaj plaws kev faib ua haujlwm

Lub hauv paus tseem ceeb rau kev sib koom tes ntawm ntau lub tshuab vuam yog tsim nyog rau kev faib ua haujlwm thiab kev npaj cov txheej txheem, kom tsis txhob muaj kev puas tsuaj los ntawm kev ua haujlwm tsis sib xws thiab tsis ua haujlwm. Kev siv lub dynamic scheduling system yog qhov tseem ceeb rau kev teem sijhawm kom zoo. Los ntawm kev tsim kom muaj kev txiav txim siab ua ntej thiab faib cov haujlwm raws li lub sijhawm xa khoom, cov nyiaj tau los, thiab lwm qhov ntev, cov ntaub ntawv siv vuam vuam yog tsim los sau cov ntawv pov thawj qib, kev paub zoo hauv cov txheej txheem, thiab cov cuab yeej siv tau zoo ntawm txhua tus neeg ua haujlwm, ua tiav qhov sib txuam ntawm 'cov khoom siv ua haujlwm'. Piv txwv li, muab cov kev nyuaj siab tuab phaj vuam cov hauj lwm rau cov neeg ua haujlwm welding thiab kev ua haujlwm siab vuam tshuab, thiab ua kom tiav cov txheej txheem zoo tib yam nrog kev pab los ntawm cov novices thiab cov khoom siv niaj hnub los xyuas kom meej tias cov neeg ua haujlwm tsim nyog rau lawv txoj haujlwm thiab cov tshuab siv tag nrho.

Kev siv cov tswv yim tswj kev lag luam tuaj yeem txo cov khoom siv hloov pauv tau zoo, ua haujlwm hauv nruab nrab ntawm kev txiav txim nrog cov txheej txheem zoo sib xws, thiab zam lub sij hawm khib nyiab los ntawm kev hloov cov vuam ntawm cov xov hlau tsis tu ncua thiab kev hloov pauv ntawm cov khoom siv. Nyob rau tib lub sijhawm, tsim cov txheej txheem kev ua haujlwm (SOP), qhia meej lub sijhawm ua tiav rau txhua tus txheej txheem, thiab tsim kom muaj kev ceeb toom rau cov sijhawm ua haujlwm txawv txav. Thaum cov kev ua haujlwm tiag tiag dhau lub sijhawm tus qauv, kev ceeb toom yuav tshwm sim raws sijhawm kom taug qab qhov ua rau muaj qhov txawv txav (xws li cov khoom sib txawv, cov khoom siv tsis ua haujlwm), kom ntseeg tau tias ruaj khov thiab tswj tau ntau lawm. Rau loj-scale ib qeb ntau lawm, ib tug ntau yam khoom thaum uas tig mus tsim tau txais yuav, thiab kev txiav txim yuav dynamically faib los ntawm cov kev tswj ntau lawm kom tsis txhob ib tug ntaus ntawv tsis ua hauj lwm ua rau tag nrho cov kab downtime thiab txhim kho tag nrho cov muaj peev xwm resilience.

Ⅱ Optimizing workstation layout and material flow: Tsim kom muaj cov saw hlau uas tsis muaj kev cuam tshuam. 

Qhov tsim nyog qhov chaw ua haujlwm tsim nyog thiab cov khoom siv du yog lub hauv paus rau kev sib koom tes zoo ntawm ntau lub tshuab vuam, txo qis lub sijhawm tos tsis zoo. Kev txais yuav U-shaped compact layout organically txuas vuam workstations nrog ua ntej ua ntej thiab tom qab soj ntsuam workstations, shortening cov ntaub ntawv hloov lwm lub tsev deb. Piv txwv li, qhov kev ncua deb ntawm 10-meter nyob rau hauv ib txoj kab ncaj nraim yog txo mus rau 3 meters, thiab tib lub sij hawm hloov mus los yog txo los ntawm 2 feeb mus rau 30 vib nas this, txo qhov tsis zoo hloov lub sij hawm los ntawm ntau tshaj 2 teev nyob rau ib hnub. Lub caij no, xyuas kom meej tias qhov kev ncua deb ntawm kev khaws cov ntaub ntawv thiab cov cuab yeej tswj tau nyob rau hauv 5 meters, lub hauv paus chaw nres tsheb yog tsim thiab nruab nrog cov cuab yeej txawb, thiab qhov siab ntawm cov khoom siv feem ntau tswj tau nyob rau hauv ib qho yooj yim khiav hauj lwm ntau ntawm 1.2-1.5 meters, txo cov neeg ua hauj lwm lub sij hawm mus txawv tebchaws.

Kev nthuav qhia cov khoom siv tsis siv neeg tuav thiab kev tswj hwm tuaj yeem txhim kho kev sib koom tes ua haujlwm ntxiv. Siv AGV cov tsheb txawj ntse kom ua tiav qhov kev hloov pauv tsis siv neeg ua haujlwm, lub kaw lus zam kev sib tsoo los ntawm kev teeb tsa ua ntej, ua tiav kev hloov pauv raws sijhawm ntawm ntau dua 99% thiab txo cov khoom siv sijhawm tos ntau dua 1.5 teev hauv ib hnub. Lub sijhawm tiag tiag ntawm cov khoom lag luam saib xyuas qhov system yog tsim los siv kev tswj xyuas cov khoom siv xws li vuam hlau thiab cov roj thaiv kev tiv thaiv. Cov lus ceeb toom tsis siv neeg raug tshaj tawm thaum cov khoom muag poob qis dua qhov kev nyab xeeb los xyuas kom lub sijhawm rov ua dua thiab tiv thaiv ntau lub tshuab los ntawm kev kaw vim qhov khoom siv tsis txaus. Tsis tas li ntawd, cov khoom siv hluav taws xob vuam txawb tau teeb tsa, siv cov qauv sib txuas ceev ceev kom txo qis kev ua haujlwm tau zoo thiab kev nyab xeeb kev nyab xeeb los ntawm kev ncua deb cable dragging.

Ⅲ Cia siab rau kev txhawb nqa kev txawj ntse: Ua tiav kev sib koom tes tswj thiab kev ruaj ntseg zoo. 

Cov cuab yeej ntse ntse yog lub hauv paus tsav tsheb rau kev sib koom tes zoo ntawm ntau lub tshuab vuam, ua kom muaj kev txhim kho los ntawm 'passive coordination' rau 'proactive optimization.' Qhia txog ntau lub tsheb npav tswj, ntau qhov chaw vuam tau sib koom ua ke hauv lub sijhawm ntawm kev sib txuas lus tsheb npav, txhawb kev ua haujlwm ntawm ntau lub vuam taub hau. Nws kuj tseem muaj peev xwm hloov tau lub sijhawm teem sijhawm, tso cai rau kev hloov pauv sai ntawm ntau hom ntawm tib txoj kab ntau lawm yam tsis muaj downtime rau kev debugging, hloov mus rau me me-batch, ntau ntau yam kev xav tau. Ua ke nrog lub programming-free, qhia-thiab-sau-dawb system, laser sensing technology enables tsis siv neeg txoj kev npaj thiab real-time obstacles zam, tiv thaiv kev sib tsoo thaum muaj ntau yam khoom siv khiav hauj lwm. Tsis tas li ntawd, lub tsev qiv ntawv tsim cov txheej txheem vuam tau txais qhov zoo tshaj plaws vuam kev daws teeb meem rau ntau hom steel thicknesses thiab bevel hom, txhim kho kev ua haujlwm raug.

Kev soj ntsuam tag nrho cov txheej txheem ntse thiab kev ua tau zoo traceability yog tsim los ua kom ruaj khov zoo hauv kev sib koom tes ntau lawm. MES system khaws cov ntaub ntawv kev ua haujlwm ntawm lub sijhawm tiag tiag los ntawm txhua lub cuab yeej (xws li tam sim no, qhov hluav taws xob, thiab vuam ceev), teeb tsa qhov ntsuas ceeb toom qhov pib, thiab hloov kho qhov tsis sib xws thaum qhov hloov pauv tau tshaj li tus qauv (piv txwv li, laser zog hloov pauv ntau dua ± 1%), kom ntseeg tau qhov zoo sib xws. Ib qho kev soj ntsuam pom hauv online ua kom pom tseeb ntawm qhov vuam kab, qhov siab, thiab qhov tsis muaj qhov sib piv hauv lub sijhawm tiag tiag tom qab vuam. Cov khoom tsis zoo yuav raug hloov mus rau qhov chaw tshwj xeeb, tshem tawm qhov xav tau ntawm phau ntawv txheeb xyuas, txo cov nqi rov ua haujlwm, thiab tiv thaiv cov khoom puas los ntawm kev nkag mus rau cov txheej txheem tom ntej. Meanwhile, vuam cov ntaub ntawv yog cia li archived, muab cov ntaub ntawv txhawb rau cov txheej txheem optimization thiab txuas ntxiv txhim kho qhov raug thiab ruaj khov ntawm kev sib koom tes ntau lawm.

Ⅳ Txhim kho cov cuab yeej tu thiab pab pawg sib koom ua ke: tsim kom muaj kev lav zoo rau kev tsim khoom

Kev sib koom ua haujlwm ntev ntev ntawm ntau lub tshuab vuam tsis tuaj yeem ua tiav yam tsis muaj kev saib xyuas cov cuab yeej siv dav dav thiab kev sib koom ua haujlwm zoo ntawm pab pawg. Tsim cov phiaj xwm kev tiv thaiv kev tiv thaiv, tsis tu ncua kev ntsuas kev tiv thaiv hluav taws xob ntawm cov tshuab vuam (tus qauv tus nqi ≥ 0.5M Ω), txais yuav qhov kev tswj xyuas qhov kub thiab txias rau cov phom vuam, teeb lub rwb thaiv tsev kub nyob rau hauv qhov siv hluav taws xob tsawg ntawm 180-200 ℃, txuas cov cuab yeej siv lub neej thiab txo cov nqi khiav lag luam. Kev siv cov khoom siv tsim qauv, cov khoom tseem ceeb xws li laser generators thiab vuam cov pob qij txha tuaj yeem hloov tau sai, thiab lub sijhawm kho qhov yuam kev yog luv luv rau tsawg dua 30 feeb, ua rau lub sijhawm nruab nrab ntawm kev ua tsis tiav (MTBF) ntawm cov cuab yeej mus rau ntau tshaj 10000 teev. Tsim kom muaj kev ua txhaum sai sai uas kho qhov ua txhaum me me hauv 4 teev thiab daws qhov txhaum loj hauv 24 teev, txo qhov cuam tshuam ntawm kev poob qis ntawm kev sib koom tes tag nrho.

Tsim ib pab neeg ua haujlwm sib koom tes los txhim kho tib neeg-tsim kev sib koom tes ua haujlwm tau tsim ib qho kev qhia kev txawj ntse, xav kom cov neeg ua haujlwm tshiab tau txais 7 hnub ntawm kev cob qhia theoretical thiab cov tswv yim thiab dhau qhov kev ntsuam xyuas ua ntej pib ua haujlwm. Lub hli vuam txheej txheem kev txhawb nqa kev cob qhia yog npaj, thiab cov neeg ua haujlwm tseem ceeb raug xaiv peb lub hlis twg los koom nrog kev cob qhia cov cuab yeej siv tshuab ua haujlwm, txhim kho pab pawg muaj peev xwm los tswj ntau lub tshuab. Ib pab neeg txhim kho kev tsim kho tau tsim, tuav cov rooj sib tham txog kev tsim khoom txhua lub lim tiam los piav qhia txog cov teeb meem hauv kev sib koom tes thiab txhim kho cov kev daws teeb meem. Ib 'kev sib koom ua haujlwm sib tw ua haujlwm' tau qhia txog kev txhawb nqa cov neeg ua haujlwm paub txog los pab cov novices hauv kev tuav cov txheej txheem nyuaj, txhawb kev sib koom tes. Nyob rau tib lub sijhawm, kev ntsuas kev ntsuas kev ua tau zoo tau tsim, suav nrog cov ntsuas xws li cov khoom tiav tiav, tus nqi tsim nyog ntawm cov khoom, thiab cov khoom siv muaj nyob rau hauv qhov kev ntsuam xyuas, xaiv 'cov hnub qub ua tau zoo' thiab muab khoom plig rau lawv cov khoom plig los txhawb pab pawg.

Kev sib koom ua haujlwm tau zoo ntawm ntau lub tshuab vuam yog ib qhov kev ua kom zoo tshaj plaws uas muaj cov txheej txheem tsim khoom, kev teeb tsa qhov chaw, cov cuab yeej ntse, thiab kev tswj xyuas pab pawg. Tsuas yog los ntawm kev ua tiav qhov sib txuam thiab kev sib txuas tsis sib haum ntawm txhua qhov txuas tuaj yeem ua kom muaj peev xwm ntau lawm. PDKJ vuam tshuab, nrog nws cov kev ua tau zoo ruaj khov, zoo heev compatibility, thiab ntse adaptability, muaj peev xwm ua tau zoo sib xws rau hauv ntau lub tshuab kev sib koom ua ke, muab kev txhawb nqa txhim khu kev qha rau ob qho tib si kev ua haujlwm siab hauv kev tsim khoom loj thiab hloov pauv sai hauv kev tsim khoom yooj yim. Xaiv lub PDKJ vuam tshuab, ua ke nrog kev sib koom tes kev tswj xyuas kev daws teeb meem, tuaj yeem ua kom yooj yim rau kev ua haujlwm ntawm ntau lub tshuab, txhim kho kev tsim khoom thiab cov khoom zoo, thiab txhim kho cov kev sib tw tseem ceeb ntawm kev lag luam.

Yog tias koj xav tau lub tshuab vuam, thov hu rau Ms. Zhao

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