Views: 0 Author: Site Editor Publish Time: 2025-10-09 Origin: Site
When selecting a welding machine, the most concerned factor for manufacturing enterprises is' how much capacity can one machine meet '. In fact, there is no fixed answer to this question. The level of production capacity is influenced by multiple factors such as the type of welding machine, welding process, and workpiece condition, and needs to be combined with actual scenarios.
Firstly, there are differences in the types of welding machines. Ordinary spot welding machines can weld one or several welding points at a time, suitable for small and medium-sized production, such as hardware accessory processing. A conventional spot welding machine can complete hundreds to thousands of welding points per hour; Laser welding machines are faster, especially when welding thin plates, they can process hundreds of workpieces per hour; The robot laser welding machine has a high degree of automation, can operate continuously, and is equipped with loading and unloading mechanisms. The daily production capacity of a single device can reach 3-5 times that of a regular welding machine, making it suitable for large-scale production.
Welding efficiency is the key factor directly affecting production capacity. The response speed and welding cycle time of the welding machine are very important. For example, the power on time of a spot welding machine is usually measured in milliseconds, plus the electrode opening and closing time, with one cycle lasting about 0.5-2 seconds; Laser welding machines have shorter cycle times and more significant efficiency advantages in continuous welding due to the lack of contact with the workpiece.
The characteristics of the workpiece itself can also limit production capacity. The material, thickness, number and distribution of welding points/seams of the workpiece will all affect the welding speed. For example, when welding thick steel plates, longer power on time or higher laser power is required, which increases the welding time of a single workpiece and reduces the production capacity per unit time; If the welding points of the workpiece are densely distributed and complex, frequent adjustments to the workstation may be required, which will also reduce the overall production capacity.
In addition, the stability and operation of the equipment cannot be ignored. If the welding machine frequently malfunctions and needs to be shut down for maintenance, or requires frequent replacement of electrodes and cleaning of welding slag, the actual effective working time will be reduced, and the production capacity will naturally be reduced.
Choosing the right equipment is key to adapting welding machine capacity to production needs. PDKJ welding machines cover various types such as spot welding machines, laser welding machines, and robot laser welding machines. The equipment has strong stability, high welding efficiency, and can provide adaptation solutions according to the enterprise's production capacity and workpiece characteristics, helping to stabilize and improve production capacity. It is trustworthy.
If you have welding machine requirements, please contact Ms. Zhao
E-Mail: pdkj@gd-pw.com
Phone: +86-13631765713
