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Intermediate Frequency Resistance Welding Machine for Copper Tube Assembly

PDKJ Intermediate Frequency Copper Tube Welding Machine is designed for precision welding of copper tube assemblies and HVAC components. Featuring stable welding performance, intelligent control, customized fixtures, and high production efficiency.
Availability:
Quantity:
9

Product Overview

The PDKJ Intermediate Frequency Resistance Welding Machine is specially designed for precision welding of copper tube assemblies and related metal components. The machine adopts advanced intermediate-frequency inverter technology combined with intelligent control systems to achieve stable welding quality and high production efficiency.


Compared with traditional welding methods, intermediate-frequency technology provides faster current response, lower heat loss, and improved weld consistency. The equipment significantly reduces thermal deformation while maintaining strong and reliable welding performance.


The machine can be customized according to tube dimensions, production requirements, and customer manufacturing processes, making it suitable for continuous industrial production environments.

Key Features

1. Intermediate Frequency Inverter Technology

Advanced inverter technology provides fast current response and stable welding performance.

2. Precise Welding Control


Intelligent welding parameters ensure consistent heat generation and improved weld quality.

3. Customized Fixture Design


Dedicated positioning fixtures improve alignment accuracy and product consistency.

4. High Production Efficiency

Automated welding cycles increase productivity and reduce labor costs.

5. Reduced Thermal Deformation

Precise heat control minimizes material distortion during welding.

6. User-Friendly Operation

PLC intelligent control system allows easy parameter adjustment and process monitoring.

Technical Specifications

Parameter
Specification
Welding Method
Intermediate Frequency Resistance Welding
Machine Type
Copper Tube Welding System
Power Supply
380V / 50Hz
Control System
PLC Intelligent Control
Cooling Method
Water Cooling
Position Accuracy
±0.02 mm
Welding Cycle Time
3–6 seconds
Automation Level
Semi-Automatic / Fully Automatic
Applicable Materials
Copper, Brass, Stainless Steel
Production Mode
Continuous
Custom Service
Available

Working Principle

The machine utilizes intermediate-frequency inverter technology to generate stable welding current. Heat is generated at the contact area between copper tube components under controlled pressure and current conditions.

Through precise control of welding parameters, the contact surfaces rapidly reach the required welding temperature and form strong welded joints.

Compared with conventional welding methods, intermediate-frequency welding technology improves energy efficiency, enhances weld quality, and reduces thermal impact on surrounding materials.
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Product Advantages

Stable welding performance


High production efficiency


Reduced thermal deformation


Lower energy consumption


Intelligent parameter control


Improved welding consistency


Customized fixture solutions


Long service life

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Production Process

Step 1

Load copper tube components into dedicated positioning fixtures.

Step 2

Automatic positioning and alignment process.

Step 3

Intermediate-frequency resistance welding operation.

Step 4

Weld completion and cooling process.

Step 5

Finished product unloading and quality inspection.

Customer Case

Customized Copper Tube Welding Solution for HVAC Manufacturer

Customer Industry:

HVAC Equipment Manufacturing

Customer Challenge:

Manual welding operations resulted in unstable weld quality and inconsistent tube positioning, leading to increased product defects and reduced production efficiency.

PDKJ Solution:

PDKJ developed a customized intermediate-frequency welding system equipped with dedicated copper tube fixtures and intelligent control technology.

Results:

• Production efficiency increased by 35%
• Product defect rate reduced by 30%
• Reduced labor costs
• Improved welding consistency

Welding Samples

Typical welded products include:
U-shaped heating element
Air dry heating heater heating tube
Electric heating element
Mechanical electric heating element
Heating element
......
U-shaped heating element
Air dry heating heater heating tube
Electric heating element
Mechanical electric heating element
heating element

Application Scenarios

Custom welding machine - hot wire welding
Custom welding machine - hot wire welding
Custom welding machine - hot wire welding
Custom welding machine - hot wire welding

Why Choose PDKJ

Professional Welding Solution Provider

PDKJ specializes in industrial welding equipment and customized automation solutions.

Customized Engineering Support

Machine structures, fixtures, and welding parameters can be customized according to customer requirements.

Reliable Product Performance

Strict manufacturing standards ensure stable and reliable machine operation.

Global Technical Support

Professional after-sales service and technical assistance for worldwide customers.

FAQ

Q1: What copper tube diameters can this machine support?

The machine can support various tube diameters according to customer requirements.

Q2: Can fixture dimensions be customized?

Q3: Does the machine support automatic loading and unloading?

Q4: Which industries commonly use copper tube welding machines?

Q5: What are the advantages of intermediate-frequency welding technology?

Welcome To Contact Us


Need A Customized Copper Tube Welding Solution?
PDKJ provides complete intermediate-frequency welding solutions based on customer products and manufacturing requirements.
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Contact Us

About Our Company

Founded in 2006, PDKJ is a professional supplier of welding automation solutions. The company has passed the ISO9001 international quality management system certification, has more than 90 officially authorized and applied national patents, and a number of core technologies in the welding field fill the technical gap at home and abroad. It is a national high-tech enterprise.

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 Phone: +86-13631765713
 E-Mail:  pdkj@gd-pw.com
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