Views: 0 Author: Site Editor Publish Time: 2025-07-19 Origin: Site
In the rapidly developing new energy commercial vehicle industry, the welding quality of battery trays, as the core component that carries battery packs, directly affects the safety, endurance, and service life of vehicles. Battery trays are usually made of high-strength steel or aluminum alloy, with complex structures and large sizes. Traditional manual welding or semi-automatic welding can no longer meet the precision and efficiency requirements of large-scale production, making large-scale automated welding equipment a must-have in the industry.
Large scale automated welding equipment demonstrates multidimensional advantages in battery tray production. From the perspective of precision control, the laser tracking system and robot vision positioning technology equipped in this type of equipment can capture the position of the weld seam in real time, control the welding deviation within 0.1 millimeters, perfectly solve the problems of leakage and virtual welding that are prone to occur in manual welding, ensure the sealing and structural strength of the battery tray, and avoid moisture or uneven stress on the battery pack caused by welding defects.
In terms of production efficiency, large-scale automated welding equipment achieves process optimization through multi station collaborative operation. Taking modular production lines as an example, the loading and unloading robots are seamlessly connected with welding robots, and combined with automatic flipping fixtures, they can simultaneously complete the welding of multiple parts such as flat welds and three-dimensional corners of battery trays. The single shift production capacity is 3-5 times higher than traditional processes, effectively responding to the surge in order demand in the new energy commercial vehicle market.
In addition, the intelligent management system of automated equipment is also a major highlight. The system can record welding current, voltage, speed and other parameters in real time, forming a traceable production data file for later quality inspection and process improvement. At the same time, by using energy consumption monitoring modules to reasonably allocate power resources and reduce unit product energy consumption, it conforms to the green development concept of the new energy industry.
Among numerous welding equipment, PDKJ welding machine stands out due to its deep adaptation to the welding scene of new energy commercial vehicle battery trays. With adaptive welding parameter adjustment function, it can stably handle the welding of high-strength steel and aluminum alloy dissimilar materials, balancing production efficiency and welding quality. It is an ideal choice for large-scale production of battery trays.
If you have welding machine requirements, please contact Ms. Zhao
E-Mail: pdkj@gd-pw.com
Phone: +86-13631765713
