Views: 0 Author: Site Editor Publish Time: 2025-08-29 Origin: Site
Delivery Case of PDKJ Special Aircraft
Recently, PDKJ successfully delivered a "filter end cap projection welding machine" to customers in the Malaysian automotive manufacturing industry. With its excellent automation performance and high efficiency, the equipment helped customers achieve automated spot welding of filter end caps, significantly improving welding quality and production efficiency.
1. Customer and Project Background
The Malaysian client of this cooperation focuses on the production of automotive oil tank accessories and faces three core requirements in the welding process of filter end caps:
Firstly, the product uses two different thicknesses of metal materials, and after welding, it must meet the requirements of "no protrusions on the surface and standard firmness", and strictly prevent welding slag from falling into the wire tapping hole to avoid affecting subsequent assembly;
Secondly, the monthly production capacity target is 200000 pieces, which needs to be adapted to the production rhythm of its output, while achieving the integration of automatic feeding and welding;
Thirdly, the customer did not have professional welding equipment before, and the traditional manual and general equipment operation methods cannot guarantee process accuracy or match production capacity requirements. The production bottleneck urgently needs to be overcome.
After receiving the customer demand assessment form, PDKJ quickly formed a special team based on years of technical accumulation in the field of welding automation, deeply communicated with the customer's production scenario, combined with the characteristics of automotive parts welding, tailored a special solution for bump welding, followed up from process design, equipment research and development to on-site debugging to ensure that the solution accurately meets the customer's needs.
2. Highlights of Customized Welding Machine Equipment
In response to specific customer needs, PDKJ's "Filter End Cover Convex Welding Machine" focuses on "high precision, high efficiency, and high stability" and breaks through traditional welding limitations through three innovative designs:
1. Precision Protection + Intelligent Positioning to Ensure Welding Quality
To meet the requirements of “no protrusions and no weld spatter,” PDKJ has incorporated a double safeguard into the design of the custom machine. On one hand, the customized welding head, combined with precise current control technology, prevents the formation of protrusions during the welding process, ensuring the flatness of the end cap surface. On the other hand, a dedicated protective structure has been added at the welding station to precisely block the splashing of weld spatter, preventing it from entering the tapping hole at the source. In addition, the machine is equipped with an automatic feeding and positioning system that can accurately transport the filter end cap to the welding position with minimal error, significantly improving welding consistency and ensuring that each product meets the strict quality standards.
2. Multi-Station Cyclic Operation to Double Production Capacity
To meet the customer’s production capacity targets, the custom machine innovatively adopts an “8-position rotating worktable + synchronized collaborative operation” design. The rotating table operates stably at a set frequency. Operators only need to place the products to be welded at the loading position in sync. The welding position automatically completes the entire process of “pressing down - discharging - rising,” while the unloading mechanism simultaneously achieves “suction - transfer - release.” All these steps are seamlessly connected without waiting for each other. According to actual production calculations, the machine can control the welding cycle of a single piece within 3 seconds, which is more than 50% faster than traditional methods and easily breaks through the production capacity bottleneck.
3. Full-Process Automation to Reduce Labor Dependence
Considering the continuity and stability of automotive parts production, the custom machine integrates full-process intelligent control functions. Once started, it does not require frequent manual monitoring. The machine can automatically detect whether the material is in place. If there is no material, it continues to rotate automatically. If no material is detected for three consecutive rotations, it automatically stops, reducing labor costs and avoiding energy waste caused by empty welding. The operation panel features a visual design, with intuitive parameter adjustment and status monitoring. Even non-professional operators can quickly master the machine, reducing corporate training costs and ensuring stable production.
Welding machine parameters
3. Project achievements
The successful delivery of the "Filter End Cover Welding Special Machine" not only helps customers achieve the goal of "meeting precision standards and doubling production capacity" for filter end cover welding, but also marks the high recognition of PDKJ's customization ability in the automotive manufacturing segment by the international market. From preliminary requirement research to equipment implementation, the PDKJ team always puts customer needs at the core, communicates and adjusts the details of the plan multiple times, and ultimately wins customer trust with professional technology and efficient service.
At present, this welding machine has been successfully shipped and put into use at the customer's production site. From shipment to use, the PDKJ team provides comprehensive support to ensure that the equipment can be quickly and smoothly integrated into the customer's production line.
In the future, PDKJ will continue to uphold the mission of "Make Metal Welding Easy for the World" and provide more targeted customized solutions for the welding needs of different industries and products. Whether you are a component manufacturer in the automotive manufacturing industry or an enterprise with special welding needs in other industries, PDKJ can tailor welding equipment for you to help break through production bottlenecks and move towards efficient intelligent manufacturing!
Customized service invitation
Unlock welding possibilities immediately
For welding difficulties of metal components such as radiators, connecting rods, motor housings, shock absorbers, etc., contact PDKJ to explore automated welding solutions and promote production line upgrades together!
If you have welding machine requirements, please contact Ms. Zhao
E-Mail: pdkj@gd-pw.com
Phone: +86-13631765713
