Nyob rau hauv lub nthwv dej ntawm automation hloov khoom dua tshiab hauv kev tsim khoom, ntau lub tuam txhab twb tau qhia robotic laser vuam tshuab, tsuas yog khiav mus rau hauv ib lo lus nug tseem ceeb: Cov cuab yeej no puas tuaj yeem sib koom ua ke nrog kuv cov kab uas twb muaj lawm, lossis nws puas yuav xaus raws li 'sawv ib leeg' cuam tshuam los ntawm cov txheej txheem nce thiab nqis?

Cov lus teb yog siv lead ua-ntshiab: lub tshuab zoo zoo robotic laser vuam tsis tsuas yog tuaj yeem khi rau hauv txoj kab-nws tuaj yeem dhau los ua lub hauv paus hub uas tau tsav tag nrho automated, ib feem ntawm cov khoom ntws. Hauv qab no peb rhuav tshem qhov teeb meem los ntawm peb lub kaum sab xis: qhov ua tau, kev sib koom ua ke, thiab cov txiaj ntsig tseem ceeb.

Thawj yam ua ntej-yog, robotic laser welding kab yog qhov ua tau kiag li

Cov tshuab tau yug los rau 'kev sib koom ua ke yooj yim.' Txawm hais tias koj tab tom tsim cov kab ntsuab-tuab los yog rov qab kho cov xim av-tuab ib qho, kev sib koom ua ke ruaj khov yog ua tiav yog tias ob lub ntsiab lus tau ntsib:

Kev koom ua ke yeej tsis 'ib qhov loj haum rau txhua tus.' Xaiv cov qauv tsim uas haum rau koj qhov kev sib tw, qhov zoo, thiab cov hom phiaj yooj yim.

Txoj Kev 1 - Conveyor + auto load / unload (baseline)
Conveyor xa ib feem mus rau qhov chaw nres tsheb vuam; ib tug neeg hlau los yog gantry loads / unloads; Tom qab vuam lub conveyor pub rau tom ntej op (kev tshuaj xyuas, ntim). Qhov zoo tshaj plaws rau cov khoom ntim siab xws li roj teeb modules lossis ESS enclosures - teeb-tawm vuam nrog xoom phau ntawv tuav.

Txoj Kev 2 - Kev tshuaj xyuas & traceability add-on (high-precision)
Ntxiv qhov pom kev ua ntej / tom qab vuam (qhov chaw seam, qhov chaw tsis zoo). Weld cov ntaub ntawv (lub zog, ceev, sijhawm) raug thawb mus rau MES kom paub meej tag nrho. Aerospace brackets, automotive kev nyab xeeb qhov chaw-txhua kab uas txhua joule ntawm lub zog yuav tsum tau nkag.

Txoj Kev 3 - Kev sib koom ua ke ntawm ntau tus neeg hlau (qhov nyuaj)

Thaum ob peb weld seams los yog cov qauv loj tau koom nrog, ntau lub laser-weld robots ua haujlwm nyob rau hauv tib lub sijhawm, koom tes los ntawm lub hauv paus teem sijhawm thiab tau txais kev pabcuam los ntawm AGVs rau kev hloov pauv. Rail-tsheb lub cev vuam kab siv txoj hauv kev qhia txog 30% kev nce qib nce piv nrog tib lub hlwb.

• Zero phau ntawv kov, xoom tos: cov txheej txheem sab sauv thiab qis qis tso tawm tuaj yeem-tsis muaj tib neeg nqa, tsis rov kho dua, tsis muaj kab nres-yog li takt lub sij hawm shrinks.
• Cov zis ruaj khov: cov neeg hlau ua raws li cov txheej txheem txhua hnub; tsis qaug zog, tsis muaj lub siab hloov. Muaj peev xwm hloov pauv nyob hauv ± 2%, yog li kev cog lus xa khoom tau ua tiav.
• Repeatability ntaus tib neeg yuam kev: pib load / unload, vuam, thiab tshuaj xyuas kom seam zoo thiab ib feem raug zoo tib yam ntau tom qab ntau, tsav tsheb seem downward.
• Manageable & expandable: weld cov ntaub ntawv thiab tshuab kev noj qab haus huv pub lub MES nyob rau hauv lub sij hawm, simplifying lub sij hawm thiab txij nkawm. Thaum koj xav tau ntau lub peev xwm, poob rau hauv cov neeg hlau ntxiv ntawm tib lub pob txha pob txha - tsis tas yuav rov tsim kho txoj kab.

1. Interface match: txheeb xyuas tus welder qhov chaw nres tsheb npav (Profinet, EtherNet/IP, thiab lwm yam) hais lus tib yam li koj PLC thiab MES; tsis muaj lub thawv txhais lus, tsis muaj qhov dub.
2. Kho vajtse haum: loj tus neeg hlau payload, ncav cuag, thiab fixture style rau koj qhov hnyav thiab cov txheej txheem vuam - lub teeb qhov chaw tuav los ntawm ib tug me me caj npab, hnyav qhov chaw los ntawm ib tug gantry.
3. Pem hauv ntej-plam sanity: nteg tawm tshuab txoj hauj lwm, conveyor txoj kev, thiab neeg hlau stroke thiaj li tsis muaj dab tsi collides thiab txij nkawm lub qhov rooj tseem qhib; tawm hauv lub luj tshib rau yav tom ntej tweaks.
4. Tus neeg muag khoom muaj peev xwm: xaiv tus neeg muag khoom uas twb tau ua tiav tag nrho cov kab, tsis yog muag lub thawv xwb. Koj xav tau kev cai engineering, on-site commissioning, thiab tus neeg ua haujlwm kev cob qhia ci rau hauv kev yuav khoom.

• Tshiab-lub zog cia - roj teeb cog
  Peb tus neeg hlau laser vuam tau khi rau hauv lub tshuab xa hluav taws xob tsis siv neeg thiab lub zeem muag pom qhov system txhawm rau txuas ob lub xov tooj ntawm tes thiab cov hlua khi. Takt lub sij hawm poob los ntawm 12 s mus rau 8 s ib feem, lifting throughput 50%.
• Rail-car body fabrication
  Rau laser-weld robots, AGV logistics thiab MES traceability txheej tam sim no weld txhua thav duab sib koom ua ke. Thawj-pass yield tau nce los ntawm 98% mus rau 99.8% thiab yim tus neeg siv phau ntawv tau rov xa rov qab.
• Automotive tivthaiv tier-1
  Ib txoj kab xovxwm-thiab-kuaj uas twb muaj lawm yog retro-haum nrog ib tug laser-weld neeg hlau. Los ntawm kev sib txuas cov xov tooj tshiab rau lub chaw tswj hwm PLC, kev koom ua ke tau ua tiav hauv 15 hnub yam tsis tau tsim kho txoj kab, ua kom muaj peev xwm ua haujlwm ob npaug.

Yog tias koj xav tau lub tshuab vuam, thov hu rau Ms. Zhao

E-Mail: pdkj@gd-pw.com

Xov tooj: + 13631765713